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Forging Machine Setters, Operators, and Tenders, Metal and Plastic Occupation Detailed Description

Forging Machine Setters, Operators, and Tenders, Metal and Plastic career

General Job Description and Education/Training Levels for Forging Machine Setters, Operators, and Tenders, Metal and Plastic

The main tasks and work activities of Forging Machine Setters, Operators, and Tenders, Metal and Plastic are to measure dimensions of completed products or workpieces to verify conformance to specifications, study blueprints or other instructions to determine equipment setup requirements, operate metal or plastic forming equipment, conduct test runs of production equipment. In general, for the Forging Machine Setters, Operators, and Tenders, Metal and Plastic, operation Monitoring, operation and Control, monitoring, active Listening and other 3 skills are required.
Forging Machine Setters, Operators, and Tenders, Metal and Plastic Job Description
EducationThese occupations usually require a high school diploma.
Related ExperienceSome previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.
Job TrainingEmployees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.
ExampleThese occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, and tellers.
The following chart shows the education/training levels for Forging Machine Setters, Operators, and Tenders, Metal and Plastic jobs. 82.30% of Forging Machine Setters, Operators, and Tenders, Metal and Plastic have High School Diploma (or the equivalent) and .
Less than a High School Diploma
17.70%
High School Diploma (or the equivalent)
82.30%
Post-Secondary Certificate
0.00%
Some College Courses
0.00%
Associate's Degree (or other 2-year degree)
0.00%
Bachelor's Degree and Above
0.00%

Tasks and Work Activities of Forging Machine Setters, Operators, and Tenders, Metal and Plastic

  • Measure and inspect machined parts to ensure conformance to product specifications.
  • Read work orders or blueprints to determine specified tolerances and sequences of operations for machine setup.
  • Start machines to produce sample workpieces, and observe operations to detect machine malfunctions and to verify that machine setups conform to specifications.
  • Remove dies from machines when production runs are finished.
  • Turn handles or knobs to set pressures and depths of ram strokes and to synchronize machine operations.
  • Confer with other workers about machine setups and operational specifications.
  • Repair, maintain, and replace parts on dies.
  • Set up, operate, or tend presses and forging machines to perform hot or cold forging by flattening, straightening, bending, cutting, piercing, or other operations to taper, shape, or form metal.
  • Position and move metal wires or workpieces through a series of dies that compress and shape stock to form die impressions.
  • Install, adjust, and remove dies, synchronizing cams, forging hammers, and stop guides, using overhead cranes or other hoisting devices, and hand tools.
  • Select, align, and bolt positioning fixtures, stops, and specified dies to rams and anvils, forging rolls, or presses and hammers.
  • Trim and compress finished forgings to specified tolerances.
  • Sharpen cutting tools and drill bits, using bench grinders.
  • Controlling Machines and ProcessesUsing either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
  • Getting InformationObserving, receiving, and otherwise obtaining information from all relevant sources.
  • Handling and Moving ObjectsUsing hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
  • Communicating with Supervisors, Peers, or SubordinatesProviding information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
  • Identifying Objects, Actions, and EventsIdentifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
  • Performing General Physical ActivitiesPerforming physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.
  • Monitor Processes, Materials, or SurroundingsMonitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
  • Inspecting Equipment, Structures, or MaterialInspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
  • Operating Vehicles, Mechanized Devices, or EquipmentRunning, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or water craft.
  • Making Decisions and Solving ProblemsAnalyzing information and evaluating results to choose the best solution and solve problems.
  • Measure dimensions of completed products or workpieces to verify conformance to specifications.
  • Study blueprints or other instructions to determine equipment setup requirements.
  • Operate metal or plastic forming equipment.
  • Conduct test runs of production equipment.
  • Remove accessories, tools, or other parts from equipment.
  • Exchange information with colleagues.
  • Repair production equipment or tools.
  • Replace worn equipment components.
  • Maintain production or processing equipment.
  • Operate cutting equipment.
  • Maneuver workpieces in equipment during production.
  • Mount attachments or tools onto production equipment.
  • Set equipment guides, stops, spacers, or other fixtures.
  • Select production equipment according to product specifications.
  • Trim excess material from workpieces.
  • Sharpen cutting or grinding tools.
  • Operate grinding equipment.

Skills and Abilities for Forging Machine Setters, Operators, and Tenders, Metal and Plastic

  • Operation MonitoringWatching gauges, dials, or other indicators to make sure a machine is working properly.
  • Operation and ControlControlling operations of equipment or systems.
  • MonitoringMonitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
  • Active ListeningGiving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.
  • Reading ComprehensionUnderstanding written sentences and paragraphs in work related documents.
  • Time ManagementManaging one's own time and the time of others.
  • Near VisionThe ability to see details at close range (within a few feet of the observer).
  • Oral ComprehensionThe ability to listen to and understand information and ideas presented through spoken words and sentences.
  • Problem SensitivityThe ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.
  • Control PrecisionThe ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.
  • Oral ExpressionThe ability to communicate information and ideas in speaking so others will understand.
  • Written ComprehensionThe ability to read and understand information and ideas presented in writing.
  • Arm-Hand SteadinessThe ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.
  • Information OrderingThe ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).
  • Reaction TimeThe ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.
  • Rate ControlThe ability to time your movements or the movement of a piece of equipment in anticipation of changes in the speed and/or direction of a moving object or scene.
  • Deductive ReasoningThe ability to apply general rules to specific problems to produce answers that make sense.
  • Multilimb CoordinationThe ability to coordinate two or more limbs (for example, two arms, two legs, or one leg and one arm) while sitting, standing, or lying down. It does not involve performing the activities while the whole body is in motion.
  • Finger DexterityThe ability to make precisely coordinated movements of the fingers of one or both hands to grasp, manipulate, or assemble very small objects.
  • Manual DexterityThe ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.
  • Selective AttentionThe ability to concentrate on a task over a period of time without being distracted.
  • VisualizationThe ability to imagine how something will look after it is moved around or when its parts are moved or rearranged.
  • Auditory AttentionThe ability to focus on a single source of sound in the presence of other distracting sounds.
  • Perceptual SpeedThe ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.
  • Inductive ReasoningThe ability to combine pieces of information to form general rules or conclusions (includes finding a relationship among seemingly unrelated events).
  • Belt conveyorse.g. Automatic conveyors
  • Roll forging machinese.g. Automatic roll forging machines
  • Metal cutterse.g. Band cutters
  • Torque wrenchese.g. Beam type torque wrenches
  • Bench grindere.g. Bench grinders
  • Protractorse.g. Bevel protractors
  • Metal shearing machinee.g. Blanking presses
  • Micrometerse.g. Digital micrometers
  • Power grinderse.g. Disc grinders
  • Drill press or radial drille.g. Drill presses
  • Overhead cranee.g. Electric overhead traveling EOT cranes
  • Facial shieldse.g. Face shields
  • Hydraulic press brakee.g. Flanging machines
  • Forge diee.g. Forging dies
  • Tongse.g. Forging tongs
  • Furnacese.g. Gas furnaces
  • Air hammer forging machinee.g. Hammer forging machinery
  • Malletse.g. Hand mallets
  • Hoistse.g. Hoisting devices
  • Drop hammer forging machinee.g. Hydraulic drop forging hammers
  • Production and ProcessingKnowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
  • MathematicsKnowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.
  • Education and TrainingKnowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.
  • MechanicalKnowledge of machines and tools, including their designs, uses, repair, and maintenance.
  • Engineering and TechnologyKnowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.
  • DesignKnowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.